Archive for the ‘Uncategorized’ Category
Monday, July 27th, 2009
| Air atomizing nozzles are among the most versatile of all spray nozzle types and commonly used in many applications such as die lubrication, spray coating, moisturizing, humidification, gas conditioning and dust control.
Hundreds of sizes and styles are available with pressure or siphon feeds, internal or external mix spray setups, a wide range of spray patterns and a variety of materials. All air atomizing nozzles require a liquid line and an air source for the atomizing air. Some versions require a second air line for automatic cylinder operation, clean-out or shut-off.
Be sure to see Automatic Spray Nozzles if you need precise, automated control of intermittent spraying.
Recent additions to our air atomizing line include:
- VMAU Anti-Bearding Variable Spray Nozzles reduce the common problem in coating applications of build-up around the air cap and the resulting clogging of liquid and air orifices. A new design prevents drops from falling back onto the air cap and ensures longer clog-free operation
- FloMax® air atomizing nozzles produce exceptionally small, consistent drops for efficient evaporative cooling. New smaller capacity versions are now available
- Heat Jacket reduces clogs and keeps viscous liquids flowing as they pass through air atomizing nozzles
- 55400 Valve Package allows electrical components to be mounted separately from the liquid line to extend wear and reduce maintenance
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 VMAU |
 55400 Valve Package |
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Wednesday, July 15th, 2009
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Adding moisture to air without wetting – humidification – requires nozzles that produce very small drops that evaporate prior to hitting a surface. Reducing moisture – dehumidification – requires nozzles that produce small drops that can absorb the surrounding air or gas. Simple concepts but difficult to achieve. Drops that are just microns too big or microns too small can result in overwetting or poor absorption … and failing in moisture control.
To ensure optimal results in moisture control, it is important to have an extensive knowledge of atomization and drop size. And that’s where we come in. We can:
- Assist with nozzle specification based on your operating parameters such as temperature, absorption distance, chemical additives in the spraying solution and gas composition
- Provide drop size data
- Conduct special testing
When it is time for a product solution, we have several fine spray hydraulic nozzles and air atomizing nozzles that produce drops in the 10 to 50 um range. Widely used solutions include our AirJet® Fogger spray nozzles, 1/4 J air atomizing nozzles and LN and N fine spray nozzles that produce a hollow cone spray pattern.
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 AirJet® Fogger spray nozzles product high-quality, cost-efficient dry fog. Our 1/4J Series air atomizing nozzles are also widely used in humidification. The nozzles can be cycled on and off via a solenoid valve connected to the humidistat. |
 Fine spray hydraulic nozzles used the liquid pressure alone to produce very small drops. |
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Thursday, July 2nd, 2009
Using an acoustic sensor linked to the monitoring device and diagnostic software, SprayCheck TW “listens” for changes that indicate:
- Changes in rotation speed and frequency
- Spray loss
- Nozzle clogging
- Pressure variation
Audible and visual alarms notify operators as soon as corrective action is needed. Reporting tools provide detailed documentation of cleaning operations for food, pharmaceutical, chemical and other processors who must stay in compliance with quality and regulatory standards.
SprayCheck TW is easy to install since its non-intrusive acoustic sensor mounts on the tank exterior. It is the only system that can be used with pressurized and non-pressurized tanks of all sizes and configurations. |
 SprayCheck™ TW Monitoring Device |
 SprayCheck TW Sensor |
 SprayCheck TW Connection Cord |
 SprayCheck Warning Light |
 SprayCheck TW Software |
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