SprayCheck TW is the first monitoring device to work from the exterior and to require no modification of the tank. It provides highly sensitive monitoring and complete reporting on tank washing nozzle performance.

Using an acoustic sensor linked to the monitoring device and diagnostic software, SprayCheck TW “listens” for changes that indicate:

• Changes in rotation speed and frequency
• Spray loss
• Nozzle clogging
• Pressure variation

Audible and visual alarms notify operators as soon as corrective action is needed. Reporting tools provide detailed documentation of cleaning operations for food, pharmaceutical, chemical and other processors who must stay in compliance with quality and regulatory standards.

SprayCheck TW is easy to install since its non-intrusive acoustic sensor mounts on the tank exterior. It is the only system that can be used with pressurized and non-pressurized tanks of all sizes and configurations.

SprayCheck TW Sensor

SprayCheck TW Connection Cord

SprayCheck Warning Light

SprayCheck TW Software

]]> http://www.spray.co.za/spraycheck-tw-monitoring-device-2.php/feed 0 http://www.spray.co.za/autojet-tank-cleaning-systems.php http://www.spray.co.za/autojet-tank-cleaning-systems.php#comments Thu, 13 Aug 2009 09:52:15 +0000 admin http://www.spray.co.za/?p=2068 AutoJet Tank Cleaning Systems provide repeatable cleaning performance to facilitate regulatory compliance and ensure operator safety. Pumps, valves and all system components selected and integrated to provide optimal performance of tank cleaning nozzles. Efficient operation decreases downtime and reduces both chemical and water consumption, along with their related disposal costs. Plus, you’ll enjoy single source convenience for simplified ordering and installation.

AutoJet Tank Cleaning Systems

• Optimize the performance of our tank wash nozzles
• Operates at pressures up to 1000 psi (69 bar)
• Flow rates up to 20 gpm (76 l/min)
• System components:
  • Washdown control panels
  • Positive displacement triplex diaphragm pumps
  • Totally enclosed fan-cooled motors
  • Adjustable pressure relief valves
  • Inlet strainers
• Power requirements: 230/460 VAC or 480 VAC – 3Ph – 50-60Hz
• System configuration overview:
  • Manual or timer-based wash cycle control
  • Optional chemical injection
  • NEMA 4, NEMA 4X or NEMA 7 rating
  • Platform mounted – stationary or portable on wheels

RTW Overview:

• Motorized tank washer provides high-impact, thorough cleaning of tanks up to 25 ft. (7.6 m) in less time than other cleaning methods
• Automated cleaning results in reduced consumption of costly chemicals and water and lower disposal costs
• Multiple stopping points between full insertion and full retraction can be set. This allows users to position the nozzles where more impact is required or to clean around obstructions
• Choice of stroke lengths: 3, 4 and 6 ft. (.9, 1.2 and 1.8 m)
• Clogging resulting from residue build-up on nozzle hub when tank washers are permanently installed in tank is eliminated
• Easy to use control box/panel can be located away from the tank for safety or convience
• Optional isolation valves
• Explosion-proof versions available

Ideal for use in many applications

• PTFE
• Ltex
• Acrylic
• Polymer
• Paint
• Cosmetic
• Food
• Pharmaceutical

Retractable Tank Washer and Control Panel

Motorized tank washers offer independent control of the liquid pressure for cleaning and the rotational speed (cycle time) to optimize the cleaning process. Units are customizable to your operations by changing flow rates by using different nozzles or by adjusting inlet pressure.

Various shaft lengths available.

AA290 Tank Washer – For tanks up to 80′ (24.4 m) dia. Choice of air or explosion-proof electric motors Choice of two or four nozzle hubs Operates at pressures up to 250 psi (17 bar) Flow rates range from 22 to 200 gpm (85 to 752 l/min) Material: 316 stainless steel, TEFLON® seals Minimum tank opening: 7.25″ to 8.25″ (184 to 210 mm) depending on nozzle hub

AA290

AA190 Tank Washer – For tanks up to 34′ (10.4 m) dia. Choice of air, high-pressure air, electric or explosion-proof electric motors Variable speed air motor provides flexible wash cycle times – five to 11 minutes Wide variety of flange mounting options Operates at pressures up to 500 psi (35 bar) (High-pressure version up to 1000 psi/70 bar) Flow rates range from 3.1 to 44 gpm (11.8 to 170 l/min) Material: 316 stainless steel, TEFLON seals Minimum tank opening: 3.75″ (95 mm)

AA190

AA090 Tank Washer – For tanks up to 8′ (2.4 m) dia. Choice of air, electric or explosion-proof electric motors Operates at pressures up to 500 psi (35 bar) Flow rates range from 1.5 to 7.3 gpm (5.7 to 28 l/min)&gt Material: 316 stainless steel, TEFLON seals &gt Minimum tank opening: 2.3″ (59 mm)

AA090

TEFLON is a registered trademark of E.I. DuPont de Nemours and Company

TankJet 4 Overview:

• Our TankJet 4 spray nozzles produce the best solid stream spray available. Special nozzle vanes reduce turbulence and improve stream integrity. Better stream integrity increases impact and cleaning effectiveness
• Nozzles rotate 360° in horizontal and vertical planes creating a crisscrossing pattern to thoroughly clean tanks
• Cleans tanks up to 98’ (30 m) in dia.
• No motors – TankJet 4 Tank Washers are fluid-driven
• Sleek and compact – fits in small tank openings
• Lightweight for easy portability
• Choice of pin version for permanent installation or clutch version with free-spinning nozzle hub for easy insertion and removal from tank
• Customizable to your operation — TankJet 4 can be used for high-concentration chemical recirculation cleaning or low-pressure, high-volume cleaning

• Blenders
• Breweries
• Food processing
• Petrochemical
• Pulp storage
• Processing
• Tanker trucks
• Wineries

Rokon Fluid Driven Tank Washing Nozzles

Rokon Tank Wash Nozzles – For tanks up to 20′ (6 m) dia.

• Rotates at a nearly constant speed of 2 to 30 RPM over a wide range of fluid pressures for thorough cleaning
• Increase in cleaning impact that can be up to four times higher than a conventional rotating nozzle
• Operates at pressures up to 230 psi (16 bar)
• Flow rates range from 1.4 to 31 gpm (5.3 to 128 l/min)
• Material options:
  • PVDF nozzle body constructed of chemical- and corrosion-resistant KYNAR® with a TEFLON® washer and a polyethylene sleeve
  • 303 stainless steel or 316 stainless steel body with a TEFLON sleeve and washer
  • Stainless steel versions available to meet European ATEX standard for explosive environments
  • Sanitary tubing connections also available upon request
• Minimum tank opening: 2.25″ (54 mm)

Rokon Tank Wash Nozzles – For tanks up to 12′ (3.7 m) dia.

• Rotation at a nearly constant speed of 2 to 30 RPM over a wide range of fluid pressures for thorough cleaning
• Increase in cleaning impact that can be up to four times higher than a conventional rotating nozzle
• Patented self-flushing water bearing design eliminates internal bearings or races
• Operates at pressures up to 230 psi (16 bar)
• Flow rates range from 2.7 to 34 gpm (10 to 128 l/min)
• Material options: 303 stainless steel, 316L stainless steel
• Stainless steel versions available to meet European ATEX standard for explosive environments
• Sanitary pin version conforms to 3-A sanitary standard 78-01 for spray cleaning devices to remain in place
• Minimum tank opening: 1.25″ (32 mm)

KYNAR® is a registered trademark of Arkema, Inc.
TEFLON® is a registered trademark of E. I. duPont de Nemours and Company.

27500 TELFON® Tank Wash Nozzles – For tanks up to 25′ (7.6 m) dia.

• Ideal for clean-in-place and low-pressure cleaning and rinsing in harsh chemical and corrosive environments
• Multiple orifices provide a solid stream spray
• Operates at pressures up to 50 psi (3.5 bar)

• Flow rates range from 4 to 391 gpm (15.3 to 1490 l/min)
• Material options: TEFLON, some sizes available in carbon-filled TEFLON for improved thermal characteristics and higher mechanical strength
• Minimum tank opening: 2″ to 7″ (51 to 178 mm) depending on capacity size
• 27500R version features a rotating spray head that can be easily removed from the body for cleaning

28500 TEFLON Tank Wash Nozzles – For tanks up to 18′ (5.5 m) dia.

• Threadless and tapered design promotes self-draining – ideal for sanitary applications
• Uses a 316 stainless steel inlet locking pin
• Conforms to 3A sanitary standard 78-01 for spray cleaning devises to remain in place (180° spray angle excluded)
• Multiple orifices provide a solid stream spray
• Operates at pressures up to 50 psi (3.5 bar)
• Flow rates range from 9 to 100.6 gpm (34 to 384 l/min)
• Material: TEFLON
• Minimum tank opening: 2.5″ to 4″ (64 to 102 mm) depending on capacity size
• 28500R version features a rotating spray head that can be easily removed from the body for cleaning

18250A Tank Wash Nozzles – For tanks up to 8′ (2.4 m) dia.
21400A Tank Wash Nozzles – For tanks up to 5′ (1.5 m) dia.

• Three high-impact flat sprays mounted in rotating spray head provide complete orbital coverage of all interior surfaces
• Install vertically or horizontally
• High temperature versions available
• Operates at pressures up to 60 psi (4 bar)
• 18250A flow rates range from 10.5 to 55 gpm (48 to 205 l/min)
• 21400A flow rates range from 5.0 to 22 gpm (23 to 82 l/min)
• Material: 316 stainless steel with RYTON® bearing retainers and sleeves of 50% stainless steel TEFLON
• 18250A minimum tank opening: 2-7/32″ (60 mm)
• 21400A minimum tank opening: 2-1/4″ (60 mm)

30473 Tank Wash Nozzles – For tanks up to 8′ (2.4 m) dia. For general rinsing and light cleaning Operates at pressures up to 50 psi (3.5 bar) Flow rates range from 2.1 to 4.5 gpm (7.8 to 18 l/min) Material: TEFLON with removable Viton® O-ring Minimum tank opening: 1″ (25 mm)

30473 Tank Wash Nozzles

D25468 Tank Wash Nozzles – For tanks up to 6.5′ (2.0 m) dia. For general rinsing and light cleaning Operates at pressures up to 70 psi (4.8 bar) Flow rates range from 4.9 to 9.2 gpm (19.5 to 36 l/min) Material: POM-Delrin® Minimum tank opening: 1-3/4″ (45 mm)

D25468 Tank Wash Nozzles

36640 Tank Wash Nozzles – For tanks up to 3′ (.9 m) dia. For general rinsing and light cleaning using side sprays Operates at pressures up to 60 psi (4 bar) Flow rates range from .8 to 2.2 gpm (3.4 to 7.9 l/min) Material: 316 stainless steel with hardened stainless steel bearings and races Minimum tank opening: 1-1/32″ (26 mm)

36640 Tank Wash Nozzles

23240 Tank Wash Nozzles – For tanks up to 3′ (.9 m) dia.

• For general rinsing and light cleaning
• Two versions
  • 23240-2 features two flat spray orifices and provides side sprays
  • 23420-3 features a top orifice in addition to the side spray orifices to provide nearly full spherical coverage
• Operates at pressures up to 200 psi (12 bar)
• Flow rates range from 3.5 to 22 gpm (14 to 79 l/min)
• Material options: 316 stainless steel with hardened stainless steel bearings and races, 316 stainless steel. Discs available in nylon or TEFLON
• Minimum tank opening: 1-1/32″ (26 mm)

6353 Tank Washing Nozzles – For tanks up to 10′ (3 m) dia.

• High capacity nozzle features 13 FullJet® nozzles for spraying numerous patterns and coverages
• Operates at pressures up to 50 psi (3.5 bar)
• Material options: brass, 303 stainless steel and 316 stainless steel
• Flow rates range from 8.9 to 80 gpm (35 to 301 l/min)
• Use with ¼” or 3/8” FullJet full cone nozzles, including our maximum free passage FullJet nozzles. The maximum free passage design improves reliability, increases the rinsing action and reduces clogging
• Minimum tank opening: 6″ (152 mm)
• For deep tanks, the 12900-2 version is available with a 1-½” bottom outlet connection for use with a pipe extension and a 6353 nozzle assembly

12900-1 Tank Washing Nozzles – For tanks up to 22′ (6.7 m) dia.

• High capacity nozzle features 13 FullJet nozzles for spraying numerous patterns and coverages
• Operates at pressures up to 50 psi (3.5 bar)
• Material options: brass or 316 stainless steel
• Flow rates range from 72 to 385 gpm (280 to 1470 l/min)
• Use with ½”, ¾”, or 1” FullJet full cone nozzles
• Minimum tank opening: 10″ (254 mm)
• For deep tanks, the 12900-2 version is available with a 1-½” bottom outlet connection for use with a pipe extension and a 6353 nozzle assembly

Fixed Spray Balls – For tanks up to 18′ (5.5 m) dia.

• Ideal for rinsing and low pressure washing
• Operates at pressures up to 30 psi (2.06 bar)
• Material: 316L stainless steel
• Flow rates range from 22 to 141 gpm (83 to 534 l/min)
• Sanitary design with self-cleaning retaining pin inlet connection
• Minimum tank opening: 3.4″ to 4.6″ (87 to 118 mm)

VSM Tank Washing Nozzles – For tanks up to 5′ (1.6 m) dia.

• Ideal for rinsing small containers and vessels
• 40 spray orifices combine to produce a 240° spray angle
• Operates at pressures up to 150 psi (10 bar)
• Material: nylon
• Flow rates range from 2.7 to 72 gpm (10.4 to 269 l/min)
• Minimum tank opening: 2″ (51 mm)

3150 Drum Washing Nozzles – For tanks up to 3′ (.9 m) dia.

• Low capacity nozzle effectively cleans the interior of small distribution or process vessels
• Versions available with 21 spray orifices for 360° coverage or 15 spray orifices for 210° forward coverage only
• Operates at pressures up to 150 psi (10 bar)
• Material options: brass, 303 stainless steel, mild steel, 316 stainless steel
• Flow rates range from 5.2 to 26 gpm (23 to 91 l/min)
• Minimum tank opening: 2″ (51 mm)
• 3/4″ (19 mm) neck allows drainage during washing

15498 Keg Washing Nozzles – For tanks up to 2′ (.6 m) dia.

• Low capacity nozzle effectively cleans the interior of small distribution or process vessels
• Versions available with 21 spray orifices for 360° coverage or 15 spray orifices for 210° forward coverage only
• Operates at pressures up to 150 psi (10 bar)
• Material options: 303 stainless steel, 316 stainless steel
• Flow rates range from 5.5 to 11.7 gpm (23 to 43 l/min)
• Minimum tank opening: 2″ (51 mm) – designed to pass through a standard keg bung and to fit on automatic keg washers
• Reduced neck design allows for drainage during washing

6353 Fixed Tank Washing Nozzle

6353 MFP Fixed Tank Washing Nozzle

Fixed Spray Balls

VSM Tank Washing Nozzle

3150 Fixed Tank Washing Nozzle

15498 Tank Washing Nozzle