SprayCheck TW is the first monitoring device to work from the exterior and to require no modification of the tank. It provides highly sensitive monitoring and complete reporting on tank washing nozzle performance.

Using an acoustic sensor linked to the monitoring device and diagnostic software, SprayCheck TW “listens” for changes that indicate:

• Changes in rotation speed and frequency
• Spray loss
• Nozzle clogging
• Pressure variation

Audible and visual alarms notify operators as soon as corrective action is needed. Reporting tools provide detailed documentation of cleaning operations for food, pharmaceutical, chemical and other processors who must stay in compliance with quality and regulatory standards.

SprayCheck TW is easy to install since its non-intrusive acoustic sensor mounts on the tank exterior. It is the only system that can be used with pressurized and non-pressurized tanks of all sizes and configurations.

AutoJet Tank Cleaning Systems

• Optimize the performance of our tank wash nozzles
• Operates at pressures up to 1000 psi (69 bar)
• Flow rates up to 20 gpm (76 l/min)
• System components:
  • Washdown control panels
  • Positive displacement triplex diaphragm pumps
  • Totally enclosed fan-cooled motors
  • Adjustable pressure relief valves
  • Inlet strainers
• Power requirements: 230/460 VAC or 480 VAC – 3Ph – 50-60Hz
• System configuration overview:
  • Manual or timer-based wash cycle control
  • Optional chemical injection
  • NEMA 4, NEMA 4X or NEMA 7 rating
  • Platform mounted – stationary or portable on wheels

RTW Overview:

• Motorized tank washer provides high-impact, thorough cleaning of tanks up to 25 ft. (7.6 m) in less time than other cleaning methods
• Automated cleaning results in reduced consumption of costly chemicals and water and lower disposal costs
• Multiple stopping points between full insertion and full retraction can be set. This allows users to position the nozzles where more impact is required or to clean around obstructions
• Choice of stroke lengths: 3, 4 and 6 ft. (.9, 1.2 and 1.8 m)
• Clogging resulting from residue build-up on nozzle hub when tank washers are permanently installed in tank is eliminated
• Easy to use control box/panel can be located away from the tank for safety or convience
• Optional isolation valves
• Explosion-proof versions available

Ideal for use in many applications

• PTFE
• Ltex
• Acrylic
• Polymer
• Paint
• Cosmetic
• Food
• Pharmaceutical

• Choice of air or explosion-proof electric motors
• Choice of two or four nozzle hubs
• Operates at pressures up to 250 psi (17 bar)
• Flow rates range from 22 to 200 gpm (85 to 752 l/min)
• Material: 316 stainless steel, TEFLON® seals
• Minimum tank opening: 7.25″ to 8.25″ (184 to 210 mm) depending on nozzle hub

• Choice of air, high-pressure air, electric or explosion-proof electric motors
• Variable speed air motor provides flexible wash cycle times – five to 11 minutes
• Wide variety of flange mounting options
• Operates at pressures up to 500 psi (35 bar) (High-pressure version up to 1000 psi/70 bar)
• Flow rates range from 3.1 to 44 gpm (11.8 to 170 l/min)
• Material: 316 stainless steel, TEFLON seals
• Minimum tank opening: 3.75″ (95 mm)

• Choice of air, electric or explosion-proof electric motors
• Operates at pressures up to 500 psi (35 bar)
• Flow rates range from 1.5 to 7.3 gpm (5.7 to 28 l/min)&gt
• Material: 316 stainless steel, TEFLON seals &gt
• Minimum tank opening: 2.3″ (59 mm)

TankJet 4 Overview:

• Our TankJet 4 spray nozzles produce the best solid stream spray available. Special nozzle vanes reduce turbulence and improve stream integrity. Better stream integrity increases impact and cleaning effectiveness
• Nozzles rotate 360° in horizontal and vertical planes creating a crisscrossing pattern to thoroughly clean tanks
• Cleans tanks up to 98’ (30 m) in dia.
• No motors – TankJet 4 Tank Washers are fluid-driven
• Sleek and compact – fits in small tank openings
• Lightweight for easy portability
• Choice of pin version for permanent installation or clutch version with free-spinning nozzle hub for easy insertion and removal from tank
• Customizable to your operation — TankJet 4 can be used for high-concentration chemical recirculation cleaning or low-pressure, high-volume cleaning

• Blenders
• Breweries
• Food processing
• Petrochemical
• Pulp storage
• Processing
• Tanker trucks
• Wineries

27500 TELFON® Tank Wash Nozzles – For tanks up to 25′ (7.6 m) dia.

• Ideal for clean-in-place and low-pressure cleaning and rinsing in harsh chemical and corrosive environments
• Multiple orifices provide a solid stream spray
• Operates at pressures up to 50 psi (3.5 bar)

• For general rinsing and light cleaning
• Operates at pressures up to 50 psi (3.5 bar)
• Flow rates range from 2.1 to 4.5 gpm (7.8 to 18 l/min)
• Material: TEFLON with removable Viton® O-ring
• Minimum tank opening: 1″ (25 mm)

• For general rinsing and light cleaning
• Operates at pressures up to 70 psi (4.8 bar)
• Flow rates range from 4.9 to 9.2 gpm (19.5 to 36 l/min)
• Material: POM-Delrin®
• Minimum tank opening: 1-3/4″ (45 mm)

• For general rinsing and light cleaning using side sprays
• Operates at pressures up to 60 psi (4 bar)
• Flow rates range from .8 to 2.2 gpm (3.4 to 7.9 l/min)
• Material: 316 stainless steel with hardened stainless steel bearings and races
• Minimum tank opening: 1-1/32″ (26 mm)

6353 Tank Washing Nozzles – For tanks up to 10′ (3 m) dia.

• High capacity nozzle features 13 FullJet® nozzles for spraying numerous patterns and coverages
• Operates at pressures up to 50 psi (3.5 bar)
• Material options: brass, 303 stainless steel and 316 stainless steel
• Flow rates range from 8.9 to 80 gpm (35 to 301 l/min)
• Use with ¼” or 3/8” FullJet full cone nozzles, including our maximum free passage FullJet nozzles. The maximum free passage design improves reliability, increases the rinsing action and reduces clogging
• Minimum tank opening: 6″ (152 mm)
• For deep tanks, the 12900-2 version is available with a 1-½” bottom outlet connection for use with a pipe extension and a 6353 nozzle assembly

12900-1 Tank Washing Nozzles – For tanks up to 22′ (6.7 m) dia.

• High capacity nozzle features 13 FullJet nozzles for spraying numerous patterns and coverages
• Operates at pressures up to 50 psi (3.5 bar)
• Material options: brass or 316 stainless steel
• Flow rates range from 72 to 385 gpm (280 to 1470 l/min)
• Use with ½”, ¾”, or 1” FullJet full cone nozzles
• Minimum tank opening: 10″ (254 mm)
• For deep tanks, the 12900-2 version is available with a 1-½” bottom outlet connection for use with a pipe extension and a 6353 nozzle assembly

Fixed Spray Balls – For tanks up to 18′ (5.5 m) dia.

• Ideal for rinsing and low pressure washing
• Operates at pressures up to 30 psi (2.06 bar)
• Material: 316L stainless steel
• Flow rates range from 22 to 141 gpm (83 to 534 l/min)
• Sanitary design with self-cleaning retaining pin inlet connection
• Minimum tank opening: 3.4″ to 4.6″ (87 to 118 mm)

VSM Tank Washing Nozzles – For tanks up to 5′ (1.6 m) dia.

• Ideal for rinsing small containers and vessels
• 40 spray orifices combine to produce a 240° spray angle
• Operates at pressures up to 150 psi (10 bar)
• Material: nylon
• Flow rates range from 2.7 to 72 gpm (10.4 to 269 l/min)
• Minimum tank opening: 2″ (51 mm)

3150 Drum Washing Nozzles – For tanks up to 3′ (.9 m) dia.

• Low capacity nozzle effectively cleans the interior of small distribution or process vessels
• Versions available with 21 spray orifices for 360° coverage or 15 spray orifices for 210° forward coverage only
• Operates at pressures up to 150 psi (10 bar)
• Material options: brass, 303 stainless steel, mild steel, 316 stainless steel
• Flow rates range from 5.2 to 26 gpm (23 to 91 l/min)
• Minimum tank opening: 2″ (51 mm)
• 3/4″ (19 mm) neck allows drainage during washing

15498 Keg Washing Nozzles – For tanks up to 2′ (.6 m) dia.

• Low capacity nozzle effectively cleans the interior of small distribution or process vessels
• Versions available with 21 spray orifices for 360° coverage or 15 spray orifices for 210° forward coverage only
• Operates at pressures up to 150 psi (10 bar)
• Material options: 303 stainless steel, 316 stainless steel
• Flow rates range from 5.5 to 11.7 gpm (23 to 43 l/min)
• Minimum tank opening: 2″ (51 mm) – designed to pass through a standard keg bung and to fit on automatic keg washers
• Reduced neck design allows for drainage during washing

• Easy trigger pull at high pressure
• Large area to accommodate work gloves
• Contour handle is comfortable to use for all hand sizes
• Vented house keeps the handle cool at all times

Designed for long-lasting dependable operation

• High-impact nylon handle and trigger
• Stainless steel valve seat and ball
• Forged brass valve, Teflon back up ring and Viton O-rings
• Optional weep feature

Specifications

• Maximum operating pressure: 5000 psi (345 bar)
• Maximum flow capacity: 10 gpm (38 l/min)
• Maximum operating temperature: 300° F (150° C)
• Inlet connection: 3/8″ NPT/BSPT (F)
• Outlet connection: 1/4″ NPT/BSPT (F)
• Weight: 25 oz (715 g)
• Dimensions 7.83″ x 7.56″ x 1.35″ (19.9 x 19.2 x 3.4 cm)

Extension and swivel kits are available.

The most recent addition to our line is plastic FullJet nozzles available in Kynar(R) or polypropylene with a PVDF vane. These nozzles offer excellent chemical and corrosion resistance and feature a unique vane design that produces a true and stable pattern and provides superior cleaning.

Many of our nozzles are available in versions to facilitate the cleaning and replacement of plugged or worn spray tips. These consist of a nozzle body and spray tip. The spray tips can be removed for cleaning and/or replacement while the nozzle body remains on the pipe or spray header.

Our QuickJet® and UniJet® lines are available in a wide range of types and sizes, material choices, spray patterns, spray angles and accessories.

Tank Wash Products Overview

• Fixed (Stationary) Nozzles: Nozzles stay in position while spraying
• Fluid-Driven Reactionary Force Nozzles: Nozzles are free spinning, increasing rotational velocity as pressure to the nozzle increases
• Fluid-Driven Constant Speed Nozzles: Nozzles use the momentum of the liquid flow to drive the nozzle’s spray head while constant rotating speed is maintained
• New Fluid-Driven TankJet™ 4 Tank Washers: Customizable TankJet 4 tank washers provide high-impact cleaning of large tanks. No motors — the units are fluid-driven.
• High Pressure Motor-Driven Tank Washers: An electric or air motor drives the nozzle assembly. Two to four solid stream nozzles revolve around the central axis of the nozzle assembly
• Retractable Tank Washers: High-impact motorized tank washers with a pneumatic device that automates insertion and retraction of the unit from the tank before and after cleaning. The result is automated tank cleaning without manual intervention.
• AutoJet® Automated Tank Cleaning Systems: The performance of spray nozzles and motorized tank washers is optimized in these turnkey systems. These systems include standard pump/motor sets are sized for best operating efficiency of tank cleaning nozzles.
• SprayCheck® TW Monitoring Device: Acoustic monitoring system verifies tank cleaning nozzle operation, provides detailed performance documentation and alerts operators to problems.

GunJet spray guns are the ideal choice for cleaning and rinsing applications in many industries. Options range from a gentle spray to a high-impact solid stream.

Review the features and benefits of the new AA70 spray gun. Designed for comfort, quality and dependable operation, the AA70 offers easy trigger pull at high pressures and a large grip area to accommodate work gloves.

All our spray guns are durable and efficient. Many of our guns also offer:

• Specially designed handles to improve control and reduce operator fatigue
• Smooth-pull triggers to enable accurate and consistent flow control
• Textured grips to minimize the chance for slippage and accidents
• Leak-free operation

A complete line of accessories complements our spray guns. Choose from front shut-off extensions, extensions, inlet/outlet adapters, connectors and strainers to ensure easy, trouble-free operation.

For example, our two-fluid FloMax® nozzles provide energy efficient gas cooling and conditioning. FloMax nozzles are not traditional air atomizing nozzles – they use a patented multi-stage atomization process to produce very small drops with exceptional efficiency. Compressed air and energy consumption are low. The nozzles also offer significantly higher turndown ratios than standard air atomizing nozzles for maximum operating flexibility.

• Gas cooling and conditioning
• Cooling prior to baghouse, ESP, heat exchanger, kilns
• Cooling towers
• Induct cooling
• NOx control
• SO2 removal

• Gas cooling and conditioning
• Induct cooling
• NOx control
• Chemical injection

Plastic FoamJet nozzles are color coded for easy capacity identification and use UniJet® bodies to simplify installation and removal of the spray tips for maintenance, capacity change or replacement.

QuickJet® FoamJet (QJFJP) nozzles provide medium size foam drops and aeration. Producing an even rounded edge spray pattern, the QJFJP is ideal for use in manifolds and headers where multiple nozzles are needed with overlapping sprays.

Installation and maintenance is easy – no tools required and simple one-quarter turn automatic alignments. QuickJet FoamJet nozzle system also features an available check valve body to lower chemical usage.

Typical applications for Plastic FoamJet nozzles include car washes, surface treatment, carpet cleaning and stain removal.

• Manual brush header/shower that utilize a hand wheel to rotate the brush assembly for quick and easy nozzle clean-out
• Automatic brush header/shower that use a motor assembly to automatically rotate the internal brushes
• Brushless header/shower that use ShowerJet® disc-type nozzles instead of a brush assembly to provide cleaning

During the cleaning cycle:

• Spraying operation continues – brush activation does not impact system performance
• The brushes scrub the interior of the header and each nozzle orifice
• Debris is quickly removed and discharged through the flush-out valve. Full liquid flow is restored to the system without contaminating the sprayed surface
• The header continues to spray during the flush-out operation

Special air atomizing headers are also available for critical moisturizing and applications with challenging physical space limitations or specific spray coverage requirements.

There are two basic options available:

• Open channel, in stainless steel or aluminum, for use in applications where damage to the spray header/nozzles is unlikely
• Enclosed box-style design, in 316 or 304 stainless steel, to protect the nozzles and feed lines

Descaling headers are also part of our offering. Often equipped with heat shields and protective plates, these headers can be fabricated in a wide variety of configurations and accommodate all of our DescaleJet® nozzles. We also offer custom solutions for a wide range of applications.

• We have extensive in-house design, engineering, manufacturing and testing services
• Our comprehensive project management services include detailed process and product documentation
• Nearly 70 years of experience with an exclusive focus on spray technology

We design and fabricate a wide variety of lances/injectors for demanding environments and challenging physical spaces. Recent examples include:

• Insulated, water- or steam-jacketed lances for high temperature applications
• Retractable lances to avoid process interruption
• Desuperheating lances for reduction in steam volume