Archive for August, 2009

Siphon Injectors

Wednesday, August 5th, 2009
  • Adjust and control siphon rates for multiple applications
  • Achieve repeatable results with indexed siphon adjustment screw
  • Change mixture dilutions on the fly with ease
  • Control your mixture spray applications
  • New check-valve design offers quicker response and more reliable operation
  • Reduce consumption of costly chemicals. Estimate your potential savings with our Chemical Consumption Cost Reduction Calculator
Siphon Injector 50580 50580 Siphon Injector

  • Numbered index dial that enables measured adjustable siphon control
  • Lock-nut to secure settings from system vibrations
  • Needle valve design to ensure precise control of flow through the siphon
  • Easy open check-valve design
  • Flow range in gpm*: 0.5 – 6.0
  • Maximum pressure: 4000 psi
  • Inlet connections: 3/8″ or 1/2″ NPT/BSPT threaded connections
  • Brass construction with Viton Check Valve Seat and O-ring (standard)**
  • * Special capacities are possible, check with your Spraying Systems Co. Sales Engineer.
    ** For special material request, contact your Spraying Systems Co. Sales Engineer.

Siphon Injector 13340 13340 Siphon Injector

  • Calibrated to provide proper siphoning when matched with specific pump flow rates
  • Flow range in gpm: 0.5 – 6.0
  • Minimum pressure: 15-16 psi
  • Maximum pressure: 4000 psi
  • Maximum temperature: 300°F (150°C)
  • Weight: .4 lbs.
  • Inlet/outlet connection: 1/2″ NPT/BSPT (F) or 3/8″ NPT/BSPT (M)

Clip-Eyelet® Nozzles

Wednesday, August 5th, 2009
Clip-Eyelet nozzles are made of a chemically coupled, glass reinforced polypropylene and can withstand high temperatures and resist corrosion. It can perform at liquid temperatures to 180°F at 100 psi (82°C at 7 bar).

Choose from single clamp, double clamp and threaded ball versions and flat fan or hollow cone spray tips.

Clip-Eyelet Nozzle
Clip Eyelet Nozzle Single and Double Clamp ProMax

  • Body assembly connections: 9/16″ (14.5 mm) or 21/32″ (17 mm) diameter drilled pipes
  • Body style:
    Single clamp – for pressures to 60 psi (4 bar)
    Double clamp – for pressures to 150 psi (10.3 bar)
Clip Eyelet Seals

  • Cap seal in EPR or Viton®
Clip Eyelet Retrofit Seal

  • Retrofit seal in Buna-N or VITON for headers with 27/32″ (21 mm) diameter holes
Clip Eyelet Plug

  • Blank tips for plugging
Clip Eyelet Threaded Ball

  • Threaded ball for standard nozzles in 1/4″ and 3/8″ NPT and BSPT connections

Quick-Connect Nozzles

Wednesday, August 5th, 2009

Quick-Connect Spray Technology Offers Many Benefits:

  • Easy installation
  • Easy and/or automatic alignment
  • Quick maintenance and replacement – usually without tools

Quick connect nozzles are available in many types, capacities and materials. Here’s an overview of our line:

UniJet® Spray Nozzles

The UniJet spray nozzle system allows for quick and easy spray tip replacement. Spray tips can be removed by simply unscrewing the existing retainer cap, removing the existing spray tip by hand and installing the new tip. There’s no need to replace the nozzle body. UniJet spray nozzles are available in many different styles complete with strainer, check valve, jet stabilizer, adapter, plate, fitting, mounting and cap options.

QuickJet® Spray Nozzles

Our QuickJet nozzle is designed to save time in the cleaning and replacement of plugged or worn spray tips. Spray tip removal is done by hand – no need for tools. All it takes is a quick quarter-turn of the wrist to change tips. The nozzle also features self-ramping for quick turn-to-lock installation, a machined stop for accurate spray alignment and a seal that remains attached to the spray tip to prevent accidental loss.

QuickJet nozzles are available with standard threaded connections in stainless steel, brass, ProMax® and PVDF. Split-eyelet and adjustable ball fitting nozzle bodies and spray tips are also available.

Clip-Eyelet® Nozzles

Clip-Eyelet nozzle assemblies simply clamp onto an existing header. The nozzle tip is then installed, aligned and secured by twisting the cap. A swivel-type ball nozzle body allows you to quickly and accurately change the direction of the spray without disturbing the pipe connection. With up to 54° of adjustability, you can finely tune the spray alignment to minimize overspray. Available in single clamp and double clamp options.

ProMax Nozzles, Clip-Eyelet, ProMax Clip-Eyelet

Picture includes (from left to right):ProMax Nozzles, Clip-Eyelet, ProMax Clip-Eyelet

QuickJet/UniJet Spray Nozzles

QuickJet/UniJet Spray Nozzles

ProMax QuickJet Clip-Eyelet Nozzles

ProMax QuickJet Clip-Eyelet nozzle assemblies combine a “snap-on” clamp pipe connection with easy-to-install and replace winged ProMax spray tips. A swivel-type ball nozzle body allows you to quickly and accurately change the direction of the spray without disturbing the pipe connection. With up to 56° of adjustability, you can finely tune the spray alignment to minimize overspray.

Automated Systems

Wednesday, August 5th, 2009
Spray nozzles can only perform properly if the entire spray system operates efficiently. All system components – spray nozzles, pumps, sensors and other hydraulic and pneumatic components – must be accurately controlled. AutoJet® Spray Control, our line of proprietary dedicated spray controllers and automated systems, provides precision control to ensure optimal spray performance, improvement in product quality and lower operating costs. We have a wide variety of system options available ranging from simple to sophisticated so you can choose the exact level of control required for your application.

AutoJet Spray Control Overview

  • Modular Spray Systems: Engineered from standard spray component kits, Modular Spray System design options range from basic to complex spray control
    • Model 1550 Modular Spray System: The easiest way to control and optimize performance of automatic spray nozzles. Precise on/off control, automated liquid and air control and more
    • Models 2050 and 2250 Modular Systems: Intermediate and advanced control that ranges from monitoring of pre-set spray variables to automatic adjustment of spray performance based on operating conditions
  • Fluid Delivery Systems: Low-cost systems provide simple spray control for a variety of spray applications including tank cleaning, conveyor washing and dust control
  • AccuCoat® Heated Spray Systems: Eliminate the challenges associated with applying thick coatings. The AccuCoat system uses closed-loop control to ensure liquid temperature is precisely maintained from the tank to the target
  • Gas Conditioning Systems: Closed-loop temperature control systems range from simple to complex to provide precise temperature and humidity control while reducing energy costs, minimizing maintenance and eliminating wet deposits and wet walls
  • PulsaJet® Automatic Spray Nozzles with AutoJet Spray Control: Pair electrically-actuated PulsaJet nozzles with AutoJet Spray Control to maximize cycle speeds, ensure even coverage without waste and enable Pulse Width Modulated (PWM) Flow Control
  • SprayCheck® Monitoring Systems: AutoJet Spray Systems for critical coating and dosing applications can be equipped with SprayCheck Sensors to verify system performance. Each spray cycle is documented and logged into the AutoJet Spray Controller’s memory. Spray failures can activate secondary spray nozzles, trigger alarms or stop production lines to ensure product quality
PulsaJet Spraying on Meat

AutoJet Modular 1550 Modular Spray System

AutoJet Modular 1550 Modular Spray System

AutoJet Modular Spray System

AutoJet Modular Spray System

AutoJet Gas Conditioning System

AutoJet Gas Conditioning System

WindJet® Nozzles for Use with Compressed Air

Tuesday, August 4th, 2009
AA727 WindJet nozzle generates a quiet, efficient, controlled, flat fan distribution of compressed air. The air stream is discharged through 16 precision orifices that ensure uniform distribution and spray pattern integrity. Recessed orifices on the ABS and PPS models protect against external damage and also provide an air escape should the nozzle accidentally be placed against a flat surface. A convenient mounting hole on the ABS and PPS models ensures correct positioning on the header or manifold for fixed applications.

Choose from a variety of materials and inlet connections:

  • Durable ABS plastic
  • Chemical-resistant PPS (polyphenylene sulfide)
  • High-performance thermoplastic that withstands temperatures up to 300°F (149°C)
  • Aluminum
  • Stainless steel
  • ¼” NPT or BSPT (M or F) inlet connections

AA727 WindJet

AA727 WindJet

AA707 WindJet nozzles produce a tightly directed round spray pattern with minimum noise levels and feature extended ribs to protect the recessed orifices against external damage. The ribs also provide an air escape should the nozzle be placed against a flat surface, and they accommodate a deep well socket.

Material options include:

  • Durable ABS plastic
  • Chemical-resistant PPS (polyphenylene sulfide)
  • Aluminum
  • Stainless steel
  • Kynar® PVDF

The aluminum and stainless steel versions feature interchangeable caps that control air usage. The aluminum caps are color coded for easy identification of flow rates. The nozzles feature a ¼” NPT or BSPT (M) inlet connection.

Regenerative Blowers

Tuesday, August 4th, 2009

Maintenance-free, Highly Efficient Drying Performance

A regenerative blower provides the air source for the WindJet® Air Knives. Unlike other blowers, these blowers operate with high efficiency and require minimal maintenance to minimize downtime.
Our regenerative blowers are powered by electric motors which are UL and CSA certified and come in single- and three-phase, dual frequency and multi-voltage versions for worldwide applications.

In a regenerative blower, the compression space consists of a hollow circular ring between the tips of the impeller blades and the walls of the housing. In operation, the rotating impeller draws in air from the inlet port into the compression space and moves it radially outward to the curved housing by centrifugal force. The action is called “regenerative” because a certain amount of air slips past each impeller blade during rotation and returns to the base of a succeeding blade for re-acceleration.
Because of this dynamic principle, regenerative blowers can generate pressure performance comparable to many multi-stage or positive displacement blowers.
Four blower options are available: 5 HP, 10 HP, 15 HP and 30 HP. Blower size is dependent on the number of knives used in the application, necessary air volume and distance from blower to points of dryoff.

Regenerative Blowers

Regenerative Principle Illustrated

Regenerative Principle Illustrated

Blowers come with:

  • Pressure relief valve
  • Pressure gauge
  • Inlet air filter
  • Fittings
  • Convenient mounting adapter for flexible or rigid tubing

Performance Curves for Pressure Sound levels

WindJet® Air Knife

Tuesday, August 4th, 2009

A Breakthrough in Air Knife Technology:

Unique Protruding Leading Edge Leads to a More Controlled Air Stream

The leading edge of the WindJet Air Knife extends 1/8″ beyond the air slot along the length of the knife. The air flow out of the knife is a straight stream that retains its integrity in a more controlled manner.
WindJet Air Knife Dimensions. The extended edge also improves the air entrainment around the air knife body. Operating on the principles of the Coanda effect and air entrainment, the WindJet Air Knife provides a steady, consistent, high-volume stream of air. The longer edge of the air knife takes advantage of the Coanda effect, which induces the supplied air to attach itself to the surface of the knife. The integrity of the air stream is maintained further downstream and a condition conducive to the entraining of ambient air is present, increasing the total volume of air (see Figure 2).
WindJet Air Knife

WindJet Air Knife Dimensions

Figure 1

Figure 2
WindJet Air Knife

The resulting uniform, high volume, constant air stream along the entire knife length eliminates spotting or blotching for a higher quality, consistent dryoff process.

Another advantage of the knife’s leading edge is that it helps application setup. The extended edge provides a visual guide to indicate the path of the air stream. It literally points out the direction of the flow so you can accurately position the knife for optimum performance.

Other performance-enhancing features include:

  • A teardrop shape to give the exiting air stream a higher velocity
  • High quality end caps to eliminate leaks and ensure high operating efficiencies
  • Corrosion-resistant finish
  • A choice of two air slot sizes: .040″ for a higher impact air stream and .060″ for a higher flow
  • A choice of lengths: 6″, 12″, 18″, 24″, 30″ and 36″. Custom lengths are also available
  • A 3″ flanged air inlet is designed with a threaded mounting insert

ProMax® QuickJet® Clip-Eyelet® Nozzles

Tuesday, August 4th, 2009
Extremely versatile, ProMax QuickJet Clip-Eyelet nozzles combine the best of two of our quick-change nozzle lines.

Made of a chemically coupled, glass reinforced engineering grade of polypropylene that combines strength and durability with chemical resistance, ProMax nozzles are able to perform at liquid temperatures up to 180°F at 100 psi (82°C at 7 bar).

Choose from the options below to configure a solution ideal for your application.

ProMax QuickJet Clip-Eyelet Nozzles
Clip Eyelet Nozzle Single and Double Clamp ProMax

  • Body assembly connections: 9/16″ (14.5 mm) or 21/32″ (17 mm) diameter drilled pipes
  • Body style:
    Single clamp – for pressures to 60 psi (4 bar)
    Double clamp – for pressures to 150 psi (10.3 bar)
Clip Eyelet Seals

  • Cap seal in EPR or Viton®
Clip Eyelet Retrofit Seal

  • Retrofit seal in Buna-N or VITON for headers with 27/32″ (21 mm) diameter holes
Clip Eyelet Plug

  • Blank tips for plugging
Clip Eyelet Threaded Ball

  • Threaded ball for standard nozzles in 1/4″ and 3/8″ NPT and BSPT connections

Spray Tip Options

ProMax Quick VeeJet® ProMax Quick VeeJet®

  • Flat spray pattern
  • Color-coded tips for easy identification
  • Capacities: eight ranging from .0 to 7.0 gpm at 40 psi (4.6 to 32.0 l/min at 2.8 bar)
  • Spray angles: 25° to 95° at 40 psi (2.8 bar)
  • Maximum pressure: 200 psi (14 bar)
ProMax Quick FullJet® ProMax Quick FullJet®

  • Full cone spray pattern
  • Color-coded tips for easy identification
  • Capacities: ten ranging from .19 to 2.9 gpm at 40 psi (0.85 to 12.7 l/min at 2.8 bar)
  • Spray angles: 58° to 85° at 20 psi (1.5 bar)
  • Maximum pressure: 150 psi (10 bar)
  • Wide spray angle: 120° at 10 psi (0.7 bar)
  • Wide angle capacities: seven ranging from 0.51 to 2.6 gpm at 40 psi (2.3 to 11.5 l/min at 2.8 bar)
  • Wide angle maximum pressure: 80 psi (6 bar)
ProMax Quick WhirlJet® ProMax Quick WhirlJet®

  • Hollow cone spray pattern
  • Capacities: eight ranging from 0.10 to 3.0 gpm at 40 psi (0.46 to 13.7 l/min at 2.8 bar)
  • Spray angles: 58° to 72° at 20 psi (1.5 bar)
  • Maximum pressure: 60 psi (4 bar)
  • Wide spray angle: 98° to 112° at 20 psi (1.5 bar)
  • Wide angle capacities: four ranging from 1.0 to 3.0 gpm at 40 psi (4.6 to 13.7 l/min at 2.8 bar)
  • Wide angle maximum pressure: 100 psi (7 bar)
Miniature ProMax Quick VeeJet. Miniature ProMax Quick VeeJet

  • Ideal for applications with limited space
  • Nozzle measures slightly over 1″ (2.54 cm) when mounted in standard header
  • Color coded tips for easy identification
  • Also available in Kynar® (PVDF) with no colorants or fillings to leach into spray
  • Capacities: seven ranging from .15 to .8 gpm at 40 psi (0.59 to 3.2 l/min at 2.8 bar)
  • Spray angles: 25° to 110° at 40 psi (2.8 bar)
  • Maximum pressure in ProMax: 175 psi at 40°F (12 bar at 4°C)
  • Maximum pressure in Kynar: 225 psi at 40°F (15.5 bar at 4°C)
  • Maximum temperature in ProMax: 200°F at 50 psi (93°C at 3.5 bar)
  • Optional body strainer and tip strainer: 50 mesh

ProMax® QuickJet® Nozzles

Tuesday, August 4th, 2009
Featuring a simple two-part assembly with a unique patented design, ProMax QuickJet nozzles make tip changing quick and effortless.

ProMax nozzle bodies and tips are made of a chemically coupled, glass reinforced engineering grade of polypropylene that combines strength and durability with chemical resistance.

Plus:

  • Spray tips automatically align with a 10° offset to provide proper coverage
  • Standard TEFLON®-coated Viton® tip seal provides a positive seal between the body and the tipd
  • Seal on spray tip to prevent accidental loss or misplacement
  • 1/4″ and 3/8″ NPT or BSPT inlet connections
  • Nozzles perform at liquid temperatures up to 180°F at 100 psi (82°C at 7 bar)
ProMax QuickJet Nozzles

Spray Tip Options

ProMax Quick VeeJet® ProMax Quick VeeJet®

  • Flat spray pattern
  • Color-coded tips for easy identification
  • Capacities: eight ranging from .0 to 7.0 gpm at 40 psi (4.6 to 32.0 l/min at 2.8 bar)
  • Spray angles: 25° to 95° at 40 psi (2.8 bar)
  • Maximum pressure: 200 psi (14 bar)
ProMax Quick FullJet® ProMax Quick FullJet®

  • Full cone spray pattern
  • Color-coded tips for easy identification
  • Capacities: ten ranging from .19 to 2.9 gpm at 40 psi (0.85 to 12.7 l/min at 2.8 bar)
  • Spray angles: 58° to 85° at 20 psi (1.5 bar)
  • Maximum pressure: 150 psi (10 bar)
  • Wide spray angle: 120° at 10 psi (0.7 bar)
  • Wide angle capacities: seven ranging from 0.51 to 2.6 gpm at 40 psi (2.3 to 11.5 l/min at 2.8 bar)
  • Wide angle maximum pressure: 80 psi (6 bar)
ProMax Quick WhirlJet® ProMax Quick WhirlJet®

  • Hollow cone spray pattern
  • Capacities: eight ranging from 0.10 to 3.0 gpm at 40 psi (0.46 to 13.7 l/min at 2.8 bar)
  • Spray angles: 58° to 72° at 20 psi (1.5 bar)
  • Maximum pressure: 60 psi (4 bar)
  • Wide spray angle: 98° to 112° at 20 psi (1.5 bar)
  • Wide angle capacities: four ranging from 1.0 to 3.0 gpm at 40 psi (4.6 to 13.7 l/min at 2.8 bar)
  • Wide angle maximum pressure: 100 psi (7 bar)
Miniature ProMax Quick VeeJet. Miniature ProMax Quick VeeJet

  • Ideal for applications with limited space
  • Nozzle measures slightly over 1″ (2.54 cm) when mounted in standard header
  • Color coded tips for easy identification
  • Also available in Kynar® (PVDF) with no colorants or fillings to leach into spray
  • Capacities: seven ranging from .15 to .8 gpm at 40 psi (0.59 to 3.2 l/min at 2.8 bar)
  • Spray angles: 25° to 110° at 40 psi (2.8 bar)
  • Maximum pressure in ProMax: 175 psi at 40°F (12 bar at 4°C)
  • Maximum pressure in Kynar: 225 psi at 40°F (15.5 bar at 4°C)
  • Maximum temperature in ProMax: 200°F at 50 psi (93°C at 3.5 bar)
  • Optional body strainer and tip strainer: 50 mesh

Liquid Strainers

Tuesday, August 4th, 2009
Protect Nozzles, Valves and Pumps from Damaging Debris

There’s no need to suffer compromised spray performance due to clogging and damage caused by debris. There’s a strainer solution for every application in our extensive line. Choose from:

  • Self-cleaning strainers for high flow applications – up to 1760 gpm (6662 l/min)
  • Low, medium and high pressure T strainers
  • Simplex strainers
  • Duplex strainers
  • Specialty filters
  • Strainer accessories
AWT-750 Liquid Strainer
AWT-750 Liquid Strainer
T Strainer
T Strainer
Specialty filters
Specialty filters
AWS-6000 Liquid Strainer
AWS-6000 Liquid Strainer

Washing, Rinsing and Drying Products for Superior Pretreatment

Monday, August 3rd, 2009

Our spray nozzles have a long-standing history of improving product quality and reducing maintenance time in pretreatment applications. From washing and rinsing to drying, we offer complete pretreatment solutions to meet your requirements.

Washing and Rinsing

Quick-Connect Nozzle Systems Overview

Clip-Eyelet®, ProMax® QuickJet and ProMax QuickJet Clip-Eyelet

  • Single-clamp and double-clamp designs attach quickly to headers
  • Bodies fit the most common drill holes, with no retrofit seals
  • Clip-Eyelet nozzles provide a one-piece, ball-type spray nozzle with up to 54º of adjustability
  • ProMax nozzles are designed with a patented “winged” no-slip grip, spray tip for fast, easy installation and maintenance
  • ProMax Clip-Eyelet nozzles offer twist-in/twist-out QuickJet technology spray tips for fast, easy, no-tool maintenance
  • ProMax adjustable ball provides 56º of adjustability for spray alignment
  • ProMax material is chemical resistant and withstands clogging and build-up
  • Color-coded spray tips for quick identification and fast, correct nozzle replacement
  • Wide variety of flat, full cone and hollow cone spray patterns

Clip-Eyelet® Nozzles

Clip-Eyelet® Nozzles

  ProMax® QuickJet® assemblies

ProMax® QuickJet® assemblies

Drying and Blow/Off

WindJet® Air Knife Drying Packages Overview

Air Knives

  • Tear drop shape delivers higher velocity air stream
  • Unique leading edge offers more controlled air stream
  • Corrosion-resistant finish
  • End cap gaskets provide leak-proof seal
  • Standard lengths up to 3 feet
  • Custom lengths available

Regenerative Blowers

  • Deliver maintenance-free, highly efficient drying performance
  • Available in 5, 10, 15 and 30 HP
  • Permanently sealed ball bearings incorporate new polyurea grease to extend bearing life and offer superior resistance to washout, rust and corrosion
  • Fan cooling dissipates heat around the bearings to help prolong bearing life
  • Continuous, non-pulsating, oil-free air flow
  • Low noise – integrated mufflers minimize operating noise
  • Rugged construction of cast aluminum or cast iron, depending on model size
  • No heating element. Air is warmed by heat generated during operation

Air Knife Package Accessories Include:

  • Mounting brackets
  • Muffler
  • Flexible and/or rigid tubing
  • Elbows
  • Motor starter
  • Couplings
  • Clamps
  • Manifolds
  • Cannons

 WindJet® AirKnife Drying Packages

WindJet® AirKnife Drying Package

WindJet® Air Knives

WindJet® Air Knives

WindJet® Nozzles

WindJet® Nozzles

WindJet Nozzles

  • Our air control nozzles convert a low-pressure volume of compressed air into a targeted, high-velocity concentrated single or flat fan air stream.
  • Dependable, repeatable performance
  • Delivers uniform distribution and spray pattern integrity
  • Recessed orifices protect against external damage
  • Effectively dries hard-to-reach recesses