| Robotic spray applications require a higher degree of precision than standard industrial spray applications, due to the spray accuracy of the machinery used and the speed at which they operate. Our new line of tungsten carbide UniJet® spray tips has been specifically designed for these critical applications. Manufactured to exacting standards and individually tested to precise specifications, the Robotic TC tips provide exceptional performance. |  |
Archive for August, 2009
High Pressure Robotic Tips
WashJet® Nozzles
For high-pressure applications, our WashJet nozzles provide superior, high-impact performance. Pressures range from 300 to 4000 psi (20 to 276 bar) and feature spray patterns ranging from 0° to 80°. These nozzles are suitable for use with a wide range of flow rates and operating conditions and are available with a choice of spray patterns, spray angles and connections.
MEG WashJet Nozzle |
23990 WashJetNozzle |
IMEG and QCIMEG Nozzle |
PowerJet Nozzle |
SprayCheck® TW Monitoring Device
| Verifies and validates operation of tank cleaning nozzles
SprayCheck TW is the first monitoring device to work from the exterior and to require no modification of the tank. It provides highly sensitive monitoring and complete reporting on tank washing nozzle performance. Using an acoustic sensor linked to the monitoring device and diagnostic software, SprayCheck TW “listens” for changes that indicate:
Audible and visual alarms notify operators as soon as corrective action is needed. Reporting tools provide detailed documentation of cleaning operations for food, pharmaceutical, chemical and other processors who must stay in compliance with quality and regulatory standards. SprayCheck TW is easy to install since its non-intrusive acoustic sensor mounts on the tank exterior. It is the only system that can be used with pressurized and non-pressurized tanks of all sizes and configurations. |
 |
SprayCheck TW Sensor |
SprayCheck TW Connection Cord |
SprayCheck Warning Light |
SprayCheck TW Software |
AutoJet® Tank Cleaning Systems
AutoJet Tank Cleaning Systems provide repeatable cleaning performance to facilitate regulatory compliance and ensure operator safety. Pumps, valves and all system components selected and integrated to provide optimal performance of tank cleaning nozzles. Efficient operation decreases downtime and reduces both chemical and water consumption, along with their related disposal costs. Plus, you’ll enjoy single source convenience for simplified ordering and installation.
AutoJet Tank Cleaning Systems
|
 |
Retractable Tank Washer (RTW)
| Our new high-impact motorized tank washer features a pneumatic device that automates insertion and retraction of the unit from the tank before and after cleaning. Plus, cleaning cycles can be easily programmed for total automation. The need for manual labor is eliminated and tanks can be returned to service immediately after cleaning.
RTW Overview:
Ideal for use in many applications
|
Retractable Tank Washer and Control Panel |
Motor-Driven Tank Washers
Motor-driven tank washers use solid stream nozzles to provide high-impact cleaning and remove stubborn residue. The motor, air or electric, drives the nozzle assembly. Two to four nozzles revolve around the central axis of the nozzle assembly. Motors are positioned outside the tank for longer wear life.
Motorized tank washers offer independent control of the liquid pressure for cleaning and the rotational speed (cycle time) to optimize the cleaning process. Units are customizable to your operations by changing flow rates by using different nozzles or by adjusting inlet pressure.
Various shaft lengths available.
AA290 Tank Washer – For tanks up to 80′ (24.4 m) dia.
|
AA290 |
AA190 Tank Washer – For tanks up to 34′ (10.4 m) dia.
|
AA190 |
AA090 Tank Washer – For tanks up to 8′ (2.4 m) dia.
|
AA090 |
TEFLON is a registered trademark of E.I. DuPont de Nemours and Company
TankJet™ 4 Fluid-Driven Tank Washers
| For high-impact cleaning of large tanks, vats or vessels, our new fluid-driven TankJet 4 offers many benefits including better cleaning than competitive units. Providing more consistent impact over the entire pressure range, TankJet 4 tank washers remove even the stickiest of residues.
TankJet 4 Overview:
|
 |
Ideal for Use in Many Applications:
|
Fluid Driven Constant Speed Tank Wash Nozzles
| Unlike conventional fluid-driven rotating nozzles where cleaning efficiency decreases as pressures increase, our Rokon® tank washing nozzles increase cleaning impact as the fluid pressure increases. The nozzles rotate at a constant speed of approximately 10 RPM when fluid pressure is between 15 to 230 psi (1 to 16 bar). Higher fluid pressure results in a direct increase in impact of the cleaning fluid. And high-impact spraying means liquid consumption is minimized and cleaning efficiency is improved. The limited rotational speed of the nozzle makes it highly useful for cleaning, sanitizing and foaming applications. Choose from a wide variety of sizes, capacities, materials and spray coverages. |
Rokon Fluid Driven Tank Washing Nozzles |
Rokon Tank Wash Nozzles – For tanks up to 20′ (6 m) dia.
- Rotates at a nearly constant speed of 2 to 30 RPM over a wide range of fluid pressures for thorough cleaning
- Increase in cleaning impact that can be up to four times higher than a conventional rotating nozzle
- Operates at pressures up to 230 psi (16 bar)
- Flow rates range from 1.4 to 31 gpm (5.3 to 128 l/min)
- Material options:
- PVDF nozzle body constructed of chemical- and corrosion-resistant KYNAR® with a TEFLON® washer and a polyethylene sleeve
- 303 stainless steel or 316 stainless steel body with a TEFLON sleeve and washer
- Stainless steel versions available to meet European ATEX standard for explosive environments
- Sanitary tubing connections also available upon request
- Minimum tank opening: 2.25″ (54 mm)
Rokon Tank Wash Nozzles – For tanks up to 12′ (3.7 m) dia.
- Rotation at a nearly constant speed of 2 to 30 RPM over a wide range of fluid pressures for thorough cleaning
- Increase in cleaning impact that can be up to four times higher than a conventional rotating nozzle
- Patented self-flushing water bearing design eliminates internal bearings or races
- Operates at pressures up to 230 psi (16 bar)
- Flow rates range from 2.7 to 34 gpm (10 to 128 l/min)
- Material options: 303 stainless steel, 316L stainless steel
- Stainless steel versions available to meet European ATEX standard for explosive environments
- Sanitary pin version conforms to 3-A sanitary standard 78-01 for spray cleaning devices to remain in place
- Minimum tank opening: 1.25″ (32 mm)
KYNAR® is a registered trademark of Arkema, Inc.
TEFLON® is a registered trademark of E. I. duPont de Nemours and Company.
Fluid-Driven Reactionary Force Tank Wash Nozzles
| The reactionary force of the fluid leaving the nozzle orifice rotates the nozzles – no power source required. For improved cleaning, some of the nozzles are available with a solid stream spray pattern or with a flat fan spray pattern for gentle rinsing. Choose from a wide variety of sizes, types, capacities, spray coverages and materials.
27500 TELFON® Tank Wash Nozzles – For tanks up to 25′ (7.6 m) dia.
|
 |
- Flow rates range from 4 to 391 gpm (15.3 to 1490 l/min)
- Material options: TEFLON, some sizes available in carbon-filled TEFLON for improved thermal characteristics and higher mechanical strength
- Minimum tank opening: 2″ to 7″ (51 to 178 mm) depending on capacity size
- 27500R version features a rotating spray head that can be easily removed from the body for cleaning
28500 TEFLON Tank Wash Nozzles – For tanks up to 18′ (5.5 m) dia.
- Threadless and tapered design promotes self-draining – ideal for sanitary applications
- Uses a 316 stainless steel inlet locking pin
- Conforms to 3A sanitary standard 78-01 for spray cleaning devises to remain in place (180° spray angle excluded)
- Multiple orifices provide a solid stream spray
- Operates at pressures up to 50 psi (3.5 bar)
- Flow rates range from 9 to 100.6 gpm (34 to 384 l/min)
- Material: TEFLON
- Minimum tank opening: 2.5″ to 4″ (64 to 102 mm) depending on capacity size
- 28500R version features a rotating spray head that can be easily removed from the body for cleaning
18250A Tank Wash Nozzles – For tanks up to 8′ (2.4 m) dia.
21400A Tank Wash Nozzles – For tanks up to 5′ (1.5 m) dia.
- Three high-impact flat sprays mounted in rotating spray head provide complete orbital coverage of all interior surfaces
- Install vertically or horizontally
- High temperature versions available
- Operates at pressures up to 60 psi (4 bar)
- 18250A flow rates range from 10.5 to 55 gpm (48 to 205 l/min)
- 21400A flow rates range from 5.0 to 22 gpm (23 to 82 l/min)
- Material: 316 stainless steel with RYTON® bearing retainers and sleeves of 50% stainless steel TEFLON
- 18250A minimum tank opening: 2-7/32″ (60 mm)
- 21400A minimum tank opening: 2-1/4″ (60 mm)
30473 Tank Wash Nozzles – For tanks up to 8′ (2.4 m) dia.
|
30473 Tank Wash Nozzles |
D25468 Tank Wash Nozzles – For tanks up to 6.5′ (2.0 m) dia.
|
D25468 Tank Wash Nozzles |
36640 Tank Wash Nozzles – For tanks up to 3′ (.9 m) dia.
|
36640 Tank Wash Nozzles |
23240 Tank Wash Nozzles – For tanks up to 3′ (.9 m) dia.
- For general rinsing and light cleaning
- Two versions
- 23240-2 features two flat spray orifices and provides side sprays
- 23420-3 features a top orifice in addition to the side spray orifices to provide nearly full spherical coverage
- Operates at pressures up to 200 psi (12 bar)
- Flow rates range from 3.5 to 22 gpm (14 to 79 l/min)
- Material options: 316 stainless steel with hardened stainless steel bearings and races, 316 stainless steel. Discs available in nylon or TEFLON
- Minimum tank opening: 1-1/32″ (26 mm)
Fixed Tank Wash Nozzles
| Fixed position nozzles provide complete coverage using full cone nozzles. Advantages include a simple design, no moving parts and wide range of spray coverages. Choose from a wide variety of sizes, types, capacities and materials. Ideal for clean-in-place applications.
6353 Tank Washing Nozzles – For tanks up to 10′ (3 m) dia.
12900-1 Tank Washing Nozzles – For tanks up to 22′ (6.7 m) dia.
Fixed Spray Balls – For tanks up to 18′ (5.5 m) dia.
VSM Tank Washing Nozzles – For tanks up to 5′ (1.6 m) dia.
3150 Drum Washing Nozzles – For tanks up to 3′ (.9 m) dia.
15498 Keg Washing Nozzles – For tanks up to 2′ (.6 m) dia. |
|
AA70 GunJet Features and Benefits
Comfortable to use operator fatigue
Designed for long-lasting dependable operation
Specifications
Extension and swivel kits are available. |
AA70 GunJet |
General Purpose Nozzles
| With more than 87,000 nozzles from which to choose, we have the most extensive line available. Choose from FullJet® full cone nozzles, clog-resistant maximum free passage FullJet nozzles or DistriboJet® nozzles. If you need a flat spray nozzle, VeeJet®, FlatJet® and FloodJet® nozzles are popular selections. Hollow cone spray nozzle options include our WhirlJet®, HollowJet® and SpriralJet® nozzles. We also have a complete line of fine spray nozzles including hydraulic atomizing nozzles. You won’t find more sizes, capacities, materials or connection options.
The most recent addition to our line is plastic FullJet nozzles available in Kynar(R) or polypropylene with a PVDF vane. These nozzles offer excellent chemical and corrosion resistance and feature a unique vane design that produces a true and stable pattern and provides superior cleaning. Many of our nozzles are available in versions to facilitate the cleaning and replacement of plugged or worn spray tips. These consist of a nozzle body and spray tip. The spray tips can be removed for cleaning and/or replacement while the nozzle body remains on the pipe or spray header. Our QuickJet® and UniJet® lines are available in a wide range of types and sizes, material choices, spray patterns, spray angles and accessories. |
|
 |
 |
Tank Wash Nozzles
If you have a tank, tote, vat, vessel, drum, tanker truck or any other container to clean, let us help you automate your cleaning! Your containers will be cleaned faster, more thoroughly and more safely than ever before. No container is too small or too big or too dirty. We have hundreds of tank washing nozzles to choose from.
Tank Wash Products Overview
|
|
Spray Guns
| GunJet® Spray Guns
GunJet spray guns are the ideal choice for cleaning and rinsing applications in many industries. Options range from a gentle spray to a high-impact solid stream. Review the features and benefits of the new AA70 spray gun. Designed for comfort, quality and dependable operation, the AA70 offers easy trigger pull at high pressures and a large grip area to accommodate work gloves. All our spray guns are durable and efficient. Many of our guns also offer:
A complete line of accessories complements our spray guns. Choose from front shut-off extensions, extensions, inlet/outlet adapters, connectors and strainers to ensure easy, trouble-free operation. |
|
Gas Conditioning Nozzles
| Optimizing gas cooling applications can be a complex task. We’ve got the technical expertise and the product line to solve your gas conditioning problems. Nozzles and systems for effective evaporative cooling, NOx control, ammonia injection, particulate removal and more!
For example, our two-fluid FloMax® nozzles provide energy efficient gas cooling and conditioning. FloMax nozzles are not traditional air atomizing nozzles – they use a patented multi-stage atomization process to produce very small drops with exceptional efficiency. Compressed air and energy consumption are low. The nozzles also offer significantly higher turndown ratios than standard air atomizing nozzles for maximum operating flexibility. |
FloMax Nozzles |
Typical applications for our FloMax A Series:
|
Typical applications for our smaller capacity FloMax X Series:
|
FloMax nozzles are widely used in a variety of applications:
- Aluminum
- Cement
- Chemical
- Lime
- Petrochemical
- Power generation
- Pulp and paper
- Refinery
- Steel
- Waste incineration
SprayDry® Nozzles Offer Complete Control of Particle Size and Consistency
Spraying Systems Co.’s SprayDry nozzles have been widely used around the world for decades. We’ve continued to refine our line of products adding features to improve performance, increase versatility, extend wear life and speed maintenance. For spray drying milk, coffee, detergents, flavorings, dye stuffs, soaps and more, we’ve got the nozzles you need.
The most recent enhancements to our spray dry nozzle lines include:
- Easy configurability to exact specifications
- Drop size control via the nozzle’s capacity and pressure to minimize powder waste
- Hand-tight design eliminates the need for tools and reduces maintenance time
- Maximum free passage core and cap design to reduce clogging
- New anti-bearding design reduces the risk of contamination and simplifies maintenance
- Integrated check valve to help avoid wetting inside the dryer
- A broad range of carbide options for orifice and core can help improve wear resistance
Choose from three styles:
- SK Series SprayDry Nozzles for low flow applications
- SB Series SprayDry Nozzles for medium flow applications
- WhirlJet® SprayDry Nozzles for high flow applications
Special materials and coatings are available if our standard line of tungsten carbide materials doesn’t provide the needed wear resistance required for your application. Be sure to request a consultation.
SprayDry Nozzles |
Plastic FoamJet® Nozzles Provide Better Foam Cleaning and Reduce Chemical Costs
| FJ and FJP FoamJet nozzles deliver a highly-aerated long-lasting foam to provide more effective cleaning. The nozzle is designed to minimize chemical usage and is made from chemical-resistant and durable materials.
Plastic FoamJet nozzles are color coded for easy capacity identification and use UniJet® bodies to simplify installation and removal of the spray tips for maintenance, capacity change or replacement. QuickJet® FoamJet (QJFJP) nozzles provide medium size foam drops and aeration. Producing an even rounded edge spray pattern, the QJFJP is ideal for use in manifolds and headers where multiple nozzles are needed with overlapping sprays. Installation and maintenance is easy – no tools required and simple one-quarter turn automatic alignments. QuickJet FoamJet nozzle system also features an available check valve body to lower chemical usage. Typical applications for Plastic FoamJet nozzles include car washes, surface treatment, carpet cleaning and stain removal. |
|
Spray Manifolds, Headers and Showers
| We have a wide range of standard stainless steel spray headers and showers. Options include: |  |
During the cleaning cycle:
Special air atomizing headers are also available for critical moisturizing and applications with challenging physical space limitations or specific spray coverage requirements. There are two basic options available:
Descaling headers are also part of our offering. Often equipped with heat shields and protective plates, these headers can be fabricated in a wide variety of configurations and accommodate all of our DescaleJet® nozzles. We also offer custom solutions for a wide range of applications. |
A Single Source Solution for Nozzles and Custom Lances/Injectors
Working with a single source for your spray nozzles and custom lances/injectors clearly offers convenience. But that’s just one of several reasons why you should turn to us for custom lances/injectors:
We design and fabricate a wide variety of lances/injectors for demanding environments and challenging physical spaces. Recent examples include:
|
Lances shown (starting with the upper left and moving clockwise): Retractable, desuperheating, insulated, multiple nozzle, long kiln and recirculation. |
Automatic Spray Nozzles
When it comes to automatic spray nozzles and control options, our selection is unmatched. You can choose from air or electrically actuated air atomizing or hydraulic nozzles in a wide variety of configurations, capacities, cycling speeds, materials and more. To optimize the performance of our automatic spray nozzles, add a spray controller from AutoJet® Technologies, our systems division. Powered by onboard spray application software, AutoJet Spray Controllers can monitor and precisely adjust spray variables. From simple timing control to complex closed-loop control, our patented technology enables benefits such as accurate spraying of moving targets, drip prevention on nozzle actuation or shut-off, maximizing cycle speed and more. The most recent additions to our line of automatic spray nozzles include:
- 29JAUCO Automatic Air Atomizing Spray Nozzle offers continuous duty or high-speed cycling up to 1000 cycles per minute
- Block Manifold Air Atomizing Assembly eliminates the need for external hoses, flexible tubing and connectors. Maintenance time is reduced from hours to minutes
- Precision Metering Nozzle enables quick adjustments of liquid flow in 5% increments from 0 to 100%
- PulsaJet® family of automatic spray nozzles provide accurate spray placement and excellent spray pattern integrity in a wide range of design options
- VMAU Variable Spray Nozzle features modular components to provide solutions to your most demanding spray applications
29JAUCO |
PulsaJet Nozzles |
Air Atomizing Nozzles with Index Metering Adjustment |
AutoJet Spray Controller |